帕金斯柴油发动机3008气缸头组件
Cylinder head assembly
General description
The two cylinder heads, which are both the s ame, are
made from high quality cast iron. They are machined
on the top and bottom faces for the rocker box and the
cylinder head gaskets respectively . Joint faces are
machined on the inner and outer sides for the
induction and exhaust manifolds.
There are passages for coolant in the cylinder head
around the valve guides and the pockets for the fuel
injectors. The valve guides are made of an alloy of
high quality nickel chromium and are a press fit in the
cylinder head.
The valve seat inserts are cooled and pressed into
recesses which are machined in the cylinder heads.
The inlet valves are made from steel forgings and the
exhaust valves are made from solid nimonic alloy.
Valves are retained with collets, springs and spring
seat washers. Exhaust valves are fitted with valve
rotators instead of upper spring seat washers. Each
set of two valves is actuated by a bridge piece. There
is an adjustment screw and lock nut on the outer arm
of each bridge piece. A nitrided button is inserted in
the top face of each bridge piece and connects with
its rocker lever. Each rocker lever is operated by the
camshaft through a push rod and tappet.
The rocker levers have adjustment screws and lock
nuts to set the tappet clearances. For early engines,
they are assembled on a main shaft in each rocker
box. The rocker boxes are held in the correct
positions on the cylinder heads by spring dowels and
are retained by cap screws with socket heads and
bolts . The rocker box covers are made of cast
aluminium and are retained by bolts and setscrews.
New engines do not have rocker boxes. Each rocker
shaft is mounted on four pedestals which are retained
by bolts to the relevant cylinder head. A deep rocker
cover protects the roc ker assembly. For these
engines a different type of fuel injector is used. These
fuel injectors are longer and have the connections for
the leak-off fuel above the rocker covers.
The four fuel injectors in each cylinder head are
retained by clamps and cap screws. On early
engines, the connections of the pipes for the fuel
supply and the leak-off fuel are sealed at the rocker
box covers and the walls of the rocker boxes
respectively, to prevent leakage of oil and the entry of
Perkins4008摇臂盖
To remove
1 Disconnect the batteries.
2 Release the banjo connection bolts from the fuel
injectors and remove the leak-off fuel pipes (A1).
3 Disconnect and remove the relevant high pressure
fuel pipes (A2).
4 Remove the 12 bolts which retain the pedestal
rock er cover (A3) and remove carefully the cover.
To fit
1 Fit a new joint onto the cylinder head and fit the
pedestal rocker cover. Fit the bolts, complete with
plain and spring washers, through the pedestal rocker
cover and into the cylinder head. Use the sequence
given (B) and tighten lightly all of the bolts evenly and
gradually, then use the same sequence (B) and
tighten the bolts to a torque of 23 Nm (17 lbf ft).
2 Before they are fitted, all fuel pipes must be
inspected for cracks or other damage and, if
necessary, renewed. Fit all other components which
were removed in the reverse sequence to their
removal and connect the batteries.